VELOCITY DIAGRAMS

The velocity diagrams at inlet and outlet of the impeller for the centrifugal compressor are shown in Fig. 14.6(a).

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Figure 14.6 (a) Actual velocity diagrams

Let

u1 = mean blade velocity at entrance

u2 = mean blade velocity at exit

va1 = absolute velocity at inlet to rotor

va2 = absolute velocity at outlet to rotor

vr1 = relative velocity at inlet to rotor

vr2 = relative velocity at outlet to rotor

vw1 = velocity of whirl at inlet

vw2 = velocity of whirl at outlet

vf1 = velocity of flow at inlet

v2 = velocity of flow at inlet

D1D2 = mean diameter of rotor at inlet and outlet, respectively

α1 = exit angle from stator or guide vanes at entrance

β1 = inlet angle to rotor in impeller blade angle at inlet

α2 = inlet angle to the diffuser or the stator

β2 = outlet angle from rotor or impeller blade angle at outlet.

If it is assumed that the entry of the air to the rotor is axial, then whirl component vw1 = 0 and va1 = vf1.

1 Theory of Operation

  1. Ideal Velocity DiagramsBy Newton’s second law of motion, the rate of change of angular momentum of air is equal to the torque applied to the body causing that change. Considering 1 kg/s of mass flow rate of air,imageswhere imagesFor ideal case, let us assume that the impeller is radial vaned, and there is no frictional loss, no heat transfer and the air leaves the impeller with a tangential velocity vw2 = u2. Also for axial entry, vw1 = 0imagesWork done by impeller for 1 kg/s air flow rate,imagesimagesFigure 14.6(b) Ideal velocity diagramswhere ω = angular speed of rotor, rad/sNow, r2ω = u2imagesSince air cannot leave the impeller at a velocity greater than the impeller tip velocity, Eq. (14.11) gives the maximum work capacity of the impeller.Also, by steady flow energy equation, we haveimagesimagesimagesIn most practical problems,va1 = va2imagesh2 − h1imagesimagesimagesimageswhere images = stagnation pressure ratioimageswhere, images = static pressure ratioComparing Eq. (14.11) and (14.14), we haveimagesimagesIf va1 = va2, thenimagesTotal temperature increase across an impeller,imagesimageswhere  = mass flow rate of air, kg/s, and u2 is in m/s.Therefore, for a centrifugal compressor working under ideal condition, the power input depends on the following:
    1. The mass flow rate of airThe total pressure ratio of the compressor which, in turn, depends on the square of the impeller velocityThe total inlet temperatureThe total inlet temperature rise between the inlet and outletThere is a maximum work capacity of an impeller depending on the tip velocity
    The maximum pressure produced depends on the following:
    1. Inlet temperature
    2. Square of the impeller velocity
    3. It is independent of the impeller diameter
  2. Actual Velocity DiagramsThe actual velocity diagrams are shown in Fig. 14.7.Theoretical torque, T = vw2r2 – vw1r1Work done on 1 kg/s of air.w = (vw2r2 – vw1r1)wwhere, ω = angular speed of rotor, rad/simages imagesFigure 14.7 Actual velocity diagrams for centrifugal compressor images images= ΔKE + Δp due to diffusion action + Δp due to centrifugal actionTherefore, the fraction of kinetic energy imparted to air and converted into pressure energy in impeller is given by,imageswhere ρ = density of air.If va1 = diffuser outlet velocity, thenimages

2 Width of Blades of Impeller and Diffuser

Air mass flow rate per second,

images
images
images

where, vs = specific volume of air

b1b2 = width or height of impeller blades at inlet and outlet, respectively

kb = blade factor

n = number of blades

t = thickness of blades

The width or height of the diffuser blades at the outlet is given by,

images

where suffix ‘d’ represents the quantities at the diffuser outlet. The width or height of the diffuser blades at the inlet is the same as that of the impeller blades at outlet.


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